Pharmaceutical industry
SAP for the pharmaceutical industry: GxP-compliant pharmaceutical production with SAP PPG.
Contents
SAP for the pharmaceutical industry: GxP-compliant pharmaceutical production with SAP PPG.
A high variety of variants, regulatory requirements and the pressure for end-to-end digitalisation shape pharmaceutical production. BDF EXPERTS brings SAP Product and Process Governance (SAP PPG) into harmony with SAP Digital Manufacturing, for GxP-compliant, automated and scalable production processes in SAP S/4HANA.
Focus of this industry: Digital Supply Chain focus · GxP-compliant digitalisation with SAP PPG and SAP Digital Manufacturing
What challenges the pharmaceutical industry in SAP.
Four central challenges that we address together with pharmaceutical companies in SAP.
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Exponential master data complexity Every product characteristic multiplies the number of records. Classic material number systems reach their limits when active ingredients, dosages and configurations are combined. |
Ensuring GxP compliance FDA 21 CFR Part 11, EU GMP Annex 11 and ICH guidelines demand seamless traceability, audit trails and audit-proof change records across the entire product lifecycle. |
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Shopfloor integration without media breaks Manual transfers between ERP and MES generate errors. Production staff need the right information automatically, at the right time and at the place where the action is. |
Scalable digitalisation New products, active ingredients and regulations have to be added quickly, without master data costs rising exponentially or proven processes having to be revalidated. |
Our answer: structured product data management and seamless MES connectivity.
In the pharmaceutical industry, our focus lies clearly in the Digital Supply Chain. With SAP PPG, we bring order to the exponential variety of master data and create the basis for fully digitalised, GxP-compliant pharmaceutical production. Through the direct JSON-based connection to SAP Digital Manufacturing, production-relevant information flows without media breaks from S/4HANA all the way to the shopfloor.
Our pharma solution is described in more depth on a dedicated detail page, including the three core modules SAP PPG portfolio structure, Production Data Package Master (PDP-M) and Production Data Package per Process Order (PDP-pProcO).
With SAP PPG we structure the complete pharma portfolio systematically in SAP. Characteristics are inherited automatically, variants generated consistently and bill-of-materials explosions avoided. The Production Data Package Master (PDP-M) bundles all process-relevant information, from work instructions to machine parameters, as rule-based, configurable knowledge.
For each production order, the system automatically generates a Production Data Package per Process Order (PDP-pProcO) and transfers it JSON-based directly to SAP Digital Manufacturing. The result: GxP-compliant, automated production without manual data errors, with full traceability and automatic change record management.
- SAP PPG portfolio structure: systematic mapping of the pharma portfolio with variant inheritance
- Production Data Package Master (PDP-M): central master structure for all process-relevant information
- Production Data Package per Process Order (PDP-pProcO): order-specific generation and JSON connection to SAP DM
- Digital Supply Chain consulting: end-to-end processes from S/4HANA to the shopfloor
▌ CORPORATE FINANCE & TREASURY, OPTIONAL FOR GROUP-WIDE REQUIREMENTS
Should pharmaceutical groups wish to develop their global liquidity and cash management together with their production digitalisation, we add our treasury expertise, for instance in the case of international plant and group structures.
- Liquidity Planning Cockpit: liquidity planning in the international pharmaceutical group
- Corporate Finance & Treasury consulting: consolidation and reporting in regulated markets
▌ PRACTICAL EXAMPLE / SUCCESS STORY
From practice: GxP-compliant digitalisation in industrial pharmaceutical production.
With the SAP PPG solution from BDF EXPERTS, a large industrial company was able to drastically reduce the complexity of its master data management while significantly increasing production efficiency at the same time. Among other occasions, the solution was demonstrated live at a DSAG Exclusive event in Walldorf and shows how SAP PPG, S/4HANA and SAP Digital Manufacturing work together in an end-to-end process for pharmaceutical production.
“Complex products need clear rules and end-to-end processes.”
: Dr.-Ing. Ulrich Schmidt, Managing Director BDF EXPERTS
▌ RELEVANT SAP MODULES
These are the SAP modules we work with in your industry.
SAP S/4HANA · SAP PPG · SAP Digital Manufacturing (SAP DM) · SAP MM · SAP PP-PI · SAP QM · SAP EWM
Ready to digitalise your pharmaceutical production?
Talk to our SAP PPG experts about GxP-compliant pharmaceutical production, the connection to SAP Digital Manufacturing and the structured digitalisation of your master data. We offer a free initial consultation with an analysis of your current challenges and an individual solution concept.
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